CJ2H - OMRON PLC SYSMAC CJ2 series

SYSMAC CJ2 Programmable Controller
(with Built-in Multifunctional Ethernet Port)


The CJ2 is the result of years of experience as market leader in the field of modular controllers and represents a logical next step in controller design. It offers greater performance and faster I/O response as well as extreme scalability - so you will only need one family. In addition, programming, debugging and networking are faster and easier.

The CJ2H Series is ideal for advanced machine automation needs such as those required in image processing inspection of electrical components and high speed sorting on conveyors. It is the obvious choice for modern machine builders.

The CJ2 Family is a major opportunity to innovate and simultaneously reduce cost now and in the future.


Benefits / Features

The CJ2 Family is based on the highly popular CJ1, which after its launch in 2001 is operating in an extraordinary variety of applications all over the world. Now, as the natural successor, the CJ2 combines that field-proven technology with a wider choice of CPUs, more speed and memory, and a wider variety of communication interfaces.

Benefit 1: Open to the World

Data communication is via standard Ethernet port with EtherNet/IP Data Link function.
It supports major open networking technologies including:

• Ethernet-based communication based on open industrial standards
• Serial communications over RS-232C, RS-422, RS-485 and USB
• The major open Fieldbus standards
• Fast and accurate motion control networks.
• Simply connect the cable, with no settings required

Benefit 2: Advanced Motion Control
CJ2 units offer multi-axes synchronous control, and can replace expensive motion controllers.

Synchronized control is possible on up to 20 axes by using just five Position Control units (High-speed type). And, programming is easy - simply paste an electronic cam function block into a synchronized interrupt task.

Benefit 3: High Speed
Faster program execution and immediate I/O refreshing enables flexible machine control.

In addition to the greater CPU processing performance, Omron has also added new high-speed I/O units, such as analog input units with 20 μs conversion time, while new PLC instructions provide immediate access to fast I/O data. The result is even more real-time reliability.

Benefit 4: Fast Development - Learn One, Know Them All
Tag-based communications technology will simplify the interfacing of the PLC to the outside world. On-line debugging improvements also help to accelerate software development so you can change the code and test the results quickly.

The added function block memory will allow you improve to program structure and reuse of code even in the the entry-level models.

Thanks to the wide variety of CPUs with consistent architecture across all PLC families, you only need to learn one, and you will know them all.

Benefit 5: Highly Flexible
Adapt the PLC to your needs with the wide variety of compatible CJ1 Family I/O units (nearly 100).

To stay ahead in the machine-building business, you need to grow with your end-user's needs. Faster production, better quality control and better traceability require more speed and more memory.

 That's why the CJ2 Family offers a wide range of CPU capacity to suit any task. From 5 Ksteps program capacity and 64 Kwords memory, right up to 500 Ksteps capacity and 832 Kwords.


Powerful CJ2 Series - Built to Answer your Needs

Omron has used its long experience as a specialist machine automation supplier to develop CJ2. The result is an extremely reliable PLC that is also a powerful example of our commitment to continuous improvement.

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CJ1M - CJ1W - OMRON PLC SYSMAC CJ1 Series

OMRON SYSMAC CJ1 Programmable Controller

Versatile Machine Control with Faster Processing, Smaller Size and More Rapid Data Transfer 
Up to 2,560 I/O points and 250K steps program capacity.
Suitable for any application, from small device and temperature control, to large-scale control over networks.

Features

Fast
Versatile Machine Control with the Highest Performance Standards in the Industry. Fast New Flagship "R" CPU Units for the CJ1 Series.

*Conditions: 30 Ksteps, basic-to-special instruction ratio = 7:3, 128 inputs, 128 outputs
All Processes Speeded Up for Enhanced Application Performance.

*Conditions: 30 Ksteps, basic-to-special-to-floating-point decimal instruction ratio = 6:3:1, 128 inputs, 128 outputs, 2 Analog Input Units, 2 Position Control Units (4-axis Units)


Small

Super-compact design that meets the highest standards in its class. Even a narrow space in a machine serves as a control panel.

Compact Size Saves Space when Incorporated into Machines.
Contributes to Size Reduction in Devices and to Space Savings in Control Panels.

Super Compact:
Only 90 mm High and 65 mm Deep. Can Be Mounted in a Control Panel with Other Small Components.

Backplane-free Structure Enables Flexible-width Design: 
 Using I/O Units on Expansion Racks Further Improves Space Efficiency in Control Panels.

A Variety of Compact Units


Flexible

Suitable for any application, from small device and temperature control, to large-scale control over networks.

A Wide Variety of CPU Units and Other Units to Handle Virtually Any Type of Machine Control.

A Complete Lineup of CPU Units, from Low-end to High-end
Despite the wide variety of models, memory allocations, instructions, and I/O Units
are all compatible. This makes it easy to design migration from large-scale systems to small devices.

A Wide Selection of CPU Units to Match the Application
Select the optimum CPU Unit according to your system requirements.

Wide Selection of Unit Groups
Choose from a wide range of Units, from Basic I/O Units, Analog Units, and Position Control Units to Ethernet Units. All can be used with any of the CPU Units.

Basic I/O Units (29 models total)
A wide variety of products, such as high-density mountable connectors and removable terminal blocks, is available to meet your requirements.

Units for Special Applications (5 models total)
Units, such as the B7A, are available for interrupt inputs, quick-response inputs, and reduced I/O wiring.

Analog, Process-control, and Temperature Control Units (22 models total)
Input Units and Temperature Control Units are available to handle process data, such as temperatures, currents, and voltages. A complete lineup of models (including models with isolation between channels and high-precision models) is available for a wide range of applications.

Positioning Units (9 models total)
Various Units are available for control from High-speed Counter Units to Position Control Units for open-collector and line-driver pulse outputs and MECHATROLINK-II  communications and Motion Control Units for applications using motion language.

Note: MECHATROLINK-II is a registered trademark of the MECHATROLINK Members Association.

Communications Units (10 models total)
Units are available for general-purpose Ethernet, as well as for data links between PLCs, and the DeviceNet and CompoNet open networks.

Other Units (5 models total)
Units such as RFID Controllers and Data Collection Units are available to meet a wide range of needs.

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CS1H - CS1G - OMRON PLC SYSMAC CS1 Series

OMRON SYSMAC CS1 Series Programmable Controller  

OMRON SYSMAC CS1 Series Programmable Controller is High function controller platform supports up to 5,120 I/Os, 250K-step program memory and 448K-word data memory. Best fit for any large scale and complex automation system.

Factory Automation Solutions Superior Control to Accommodate Your Future Needs Today. 

The popular SYSMAC CS1 is better than ever finely tuned to allow new levels of control.

Features

High Performance

 In order to create facilities that have the production capability to withstand sudden changes in demand, or to create machinery that is easily distinguished from that created by market competitors, a top-speed controller that can deliver the performance required to support these needs is required. The SYSMAC CS1 PLCs have been equipped with the highest I/O responsiveness and data control functionality to significantly reduce processing time and to control machinery movement with greater precision.

Human Efficiency

 In order to allow easier development of complex programs, in addition to an integrated Windows-based development environment, the new PLCs are equipped with a variety of instructions. Structured programming functionality has been improved to allow programs to be reused with greater efficiency and thereby reduce labor requirements and cut costs.

Heritage

The know-how that our customers have accumulated through the years forms the core of their competitive strength. At OMRON, we believe in enhancing this know-how to the utmost. The key to doing this is 100% upward compatibility. CS1 PLCs allow existing Units and programs to be used without any changes.

Unit Versions

Unit versions have been introduced to control differences in functions featured by CPU Units that are the result of version upgrades.
The unit version is marked on the nameplates of products subject to version control, as shown in the diagram.

Use the improved SYSMAC CS1 PLCs to scale advanced systems to the optimum size.

Faster Instruction Execution and Faster Overall Performance

 In addition to further improvements to the instruction execution engine, which is the core of overall PLC performance, the high-speed RISC chip has been upgraded to realize the fastest instruction execution performance in the industry. Also, the new models have a mode where instruction execution and peripheral processing are processed in parallel, enabling balanced improvements in overall speed.

Common Processing: 1.6 Times Faster

The figures above are for high-speed, general-purpose PLCs with interchangeable boards.

PCMIX Value: 3 Times Higher

The PCMIX is the average number of instructions that can be executed in 1 μs and expresses the over execution performance of the ladder program. This unit was conceived to allow comparing the performance of PLCs from different manufacturers using a common metric.

Cycle Time: 2.5 to 4.8 Times Shorter
(Cycle time for 128 inputs and 128 outputs)

 
 With normal I/O refresh, 1-ms pulses are not lost even for large-capacity (e.g., 30-Kstep) programs. This allows use in applications requiring a high working accuracy, such as molding equipment.

LD Instruction Processing Speed: 2 Times Faster

The development of a special LSI to execute instructions and use of a high-speed RISC chip enable high-speed processing at the CPU.

OUT Instruction Processing Speed: 8 Times Faster

Programs consisting mainly of basic instructions are processed at ultrahigh speed.

Subroutine Processing Speed: 17.6 Times Faster

Cycle time overhead due to program structuring is minimized.

System Bus Baud Rate Doubled

The data transfer rate between the CPU Unit and certain Units has been doubled to further improve total system performance.

Reduced Variation in Cycle Time During Data Processing

Instructions that require long execution time, such as table data processing instructions and text string processing instructions, are processed over multiple cycles to minimize variations in cycle time and maintain stable I/O response.

Improved Refresh Performance for Data Links, Remote I/O Communications, and Protocol Macros

In the past, I/O refresh processing with the CPU Bus Unit only occurred during I/O refresh after instructions were executed. With the new CS1, however, I/O can be refreshed immediately by using the DLNK instruction. Immediate refreshing for processes peculiar to the CPU Bus Unit, such as for data links and DeviceNet remote I/O communications, and for allocated CIO Area/DM Area words when instructions are executed, means greater refresh responsiveness for CPU Bus Units.

Large Capacity CPU Units for Greater Component Control Power

The CS1 CPU Units boast amazing capacity with up to 5,120 I/O points, 250 Ksteps of programming, 448 Kwords of data memory (including expanded data memory) and 4,096 timers/counters each. With a large programming capacity, CS1 PLCs are not only ideal for large-scale systems but easily handle value-added applications and other advanced data processing.

Control Up to 960 Points with Units Mounted to the CPU Rack

The CS1 provides a high level of space efficiency. As many as 960 I/O points can be controlled by simply mounting ten Basic I/O Units, with 96 I/O points each, to the CPU Rack. Alternatively, as many as 80 analog I/O points can be used by mounting five Analog Input Units and five Analog Output Units. 

Wide Lineup Makes It Easy to Build the Optimum System 

A total of nine CPU Unit models provide for a wide range of applications, from small-scale systems to large. The lineup also includes Memory Cards, Serial Communications Boards, and a wide selection of Special I/O Units that can be used with any CPU Units to flexibly build the system that meets the requirements.Two Series of Expansion Racks Up to 50 m Long for Long-distance Expansion with Up to 72 Units and 7 Racks

With an expansion capacity of up to 80 Units and 7 Racks over a distance of 12 meters, the CS1 can meet large-scale control needs. Alternatively, an I/O Control Unit and I/O Interface Units can be used to connect two series of CS1 Long-distance Expansion Racks extending up to 50 m each and containing a total of up to 72 Units and 7 Racks. CS1 Basic I/O Units, CS1 Special I/O Units, and CS1 CPU Bus Units can be mounted anywhere on the Racks and programmed without being concerned about special remote programming requirements.

Note: C200H Units cannot be mounted on the Long-distance Expansion Racks.



Equipped with functions demanded by the production site to suit a variety of applications.

Nested Interlocks (for CPU Unit Ver. 2.0 or Later)

 Although strictly speaking the present interlock instructions do not allow nesting, applications can be created to include combination of complete and partial interlock conditions that achieve nested interlocks.

Easy Cam Switch Control with Ladder Instructions (for CPU Unit Ver. 2.0 or Later)

The time interval for execution by the GRY instruction is determined by the response speed for reading data from the absolute encoder.

Easy Calendar Timer Function (for CPU Unit Ver. 2.0 or Later)

TIME-PROPORTIONAL OUTPUT (TPO) Instruction (for CPU Unit Ver. 2.0 or Later)

Convert Between Floating-point Decimal and Character Strings

The new CS1 can convert floating-point decimal (real numbers) to character strings (ASCII) for display on a PT (operator interface). The data can be displayed on the PT as a character string display element.
The new CS1 can convert ASCII character strings read from measurement devices by serial communications to floating-point decimal data for use in data processing.

PID Autotuning

The new CS1 can autotune PID constants with a PID control instruction.
The limit cycle method is used for autotuning, so the tuning is completed quickly. This is particularly effective for multiple-loop PID control.

Highly Accurate Positioning with XY Tables

The new CS1 has many double-precision processing instructions for floating-point decimal operations, enabling positioning with greater accuracy.

Error Status Generation for Debugging

A specified error status can be simulated by executing the diagnostic instructions (FAL/FALS). With the new CS1, debugging is simple for applications that display messages on a PT or other display device based on the error status of the CPU Unit.

Easy Reading of Maintenance Data via DeviceNet (for CPU Unit Ver. 2.0 or Later)

The addition of special explicit message instructions makes it easy to send explicit messages without having to consider FINS commands. Transferring data among PLCs with explicit messages is also simplified.

Simpler Ladder Programs

Ladder programs that use a lot of basic instructions can be simplified using differentiation instructions LD NOT, AND NOT, and OR NOT, and instructions that access bits in the DM and EM Areas.

Binary Set Values for Timer/Counter Instructions

The SV for a timer or counter instruction can be specified using either BCD or binary. Using binary SV enables longer timers and higher-value counters.

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CS1D - OMRON SYSMAC CS1D

OMRON SYSMAC CS1D Programmable Controller (Duplex System)

Introducing the Duplex CPU, Dual I/O Expansion System!

Enhances facility and equipment reliability through hot standby CPUs, power supplies and redundant network. Hot Swap I/O function allows defective unit replacement during operation. 

Adding redundancy in the system is an effective step to reduce risk.

To respond to customer's needs regarding system reliability, OMRON applied its proven duplex PLC technology to the CS Series to provide a highly reliable PLC System.

These PLC Systems have redundant vital components (such as CPUs, power supplies, networks, and expansion cables), while retaining the CS1-series functions and capabilities that are suitable for a wide variety of applications.

Product Lineup

With the CS1D, you can select from a variety of redundant systems.

In addition to duplexed CPU Units and Power Supply Units, the customer can duplex other components, such as Communications Units (Controller Link or Ethernet) and Expansion Cables, to match the system requirements and provide a diverse range of duplex system configurations.

SYSTEM 1: Duplex CPU, Dual I/O Expansion System

The entire system can be duplexed, including a Duplex CPU System, Expansion System, and Expansion Cables, for superior redundancy and maintainability.

SYSTEM 2: Duplex CPU, Single I/O Expansion System

The main system components (such as the CPU Units, Power Supply Units, and Communications Units) can be duplexed and a Programming Device can be used to replace the Units during operation. This system is equivalent to the previous Duplex CPU System.

SYSTEM 3: Single CPU System

This system is ideal when you want to improve network redundancy and replace a Power Supply Unit or other Units online. The CPU Unit cannot be duplexed.

Features

The CS1D supports a variety of network configurations.

Ethernet can be duplexed as well as Controller Link, which both have a proven track record in FA applications.

In addition, a variety of networks are available for lower-level I/O, including DeviceNet, CompoNet, and the MECHATROLINK-II Motion Controller network. Both DeviceNet and CompoNet are open networks that boast a proven track record with the CS1 Series.

Equipped with New Functions for Maintenance!

Special Programming Devices and Displays are not required for Online Unit Replacement.

• A computer is not needed for onsite operations!
• Units can be replaced without knowing Programming Device procedures!

Units and Expansion Backplanes can be added online.

•  Functions can be added easily after the system has started operating, even if the system cannot be turned OFF or stopped.
• Adjustments and improvements can be easily made when setting up new systems without turning OFF the power.

While online, a Unit can be added easily to an empty slot. (This function is supported in Duplex CPU Single I/O Expansion Systems and Duplex CPU Dual I/O Expansion Systems).

In addition, an Expansion Backplane as well as its mounted Units can be added easily.


Even Stronger Redundancy! 

Expansion Cables can be duplexed and Units can be replaced Online.
By duplexing the Expansion Units and Expansion Cables, the Expansion Cables are duplexed and can be replaced during operation. In addition, cable disconnections are monitored so failures can be located easily.

Duplex Units can be replaced online.

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